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bigjedd
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Loc: Gippsland,Victoria,Australia
416 ruger popping primers
      #174006 - 24/01/11 08:35 PM

I have a Ruger Alaskan in 416 ruger. On the weekend I was out in an old quarry with my friend doing some load developement for a couple of varmint rifles we have. In between groupings we were firing the 416Ruger using up some Hornady 400gr factory ammo to get the cases for reloading and just having fun. We had fired around 55 factory rounds between us over a period of a couple of hours when suddenly the factory ammo started popping primers. We stopped using the rifle and when I got home I did a search on the internet for any similar problems.

There was a big bore user who said he had a similar problem with a big bore rifle and suggested it was caused by the build up of copper in the lead causing the pressure to rise to the point where the primers pop and he also suggested that the rifle should be cleaned more regularly.

As the rifle wouldnt under normal hunting situation have this many rounds fired continuously I wonder if he was correct. I have since cleaned the barrel and there was alot of copper in there. Since then I have fired another 10 rounds and no further problem .

My question is Has anyone else experienced this and is it normal for big bores or just this cartridge?


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450_Ackley
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Re: 416 ruger popping primers [Re: bigjedd]
      #174030 - 25/01/11 06:10 AM

Bigjedd,

Yes, heard of the same problem up here as well, I have a 416 Ruger, but made up on a P14 action, I haven't personally shot factory ammunition myself, but I have had problems getting any velocity from it, about 2150-2200 fps is about all I can get. I also have a 416 Taylor, and can get better velocities from it, which I suppose speaks something of it's efficiency. I'm assuming the Hornady factory ammunition is loaded to the hilt, with non-canister propellants.
I have just got my copy of the #8 Hornady manual and even Hornady only list 1 load that makes 2350 fps, the majority of loads sit in the 2150-2250 fps range.

The gunsmith that made my rifle has also made a couple of Browning BLR's in 416 Ruger, and I know one of them has had serious pressure problems using factory ammunition, same thing as yours, when he opens the lever, the primers are falling out of the cases. The other rifle has just been handloaded.

I shoot some cast bullets in mine as well, and noticed early on that the throat length seems very short indeed, and I'm starting to wonder if that's no part of the problem.
My gunsmith is ordering a 416 throating reamer, I'm going to get mine taken out a little, mainly for the cast bullets, but I'm going to chronogrpah a few loads before and after to see what, if any difference that makes.

I'm also looking heavily at trying Reloder 17, as it seems to be a good one, but that's according to Quickload.
In any case, a 400 grain bullet at 2150-2200 will pretty much knock anything over I would ever intend shooting with it.

Regards,
David.


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tophet1
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Re: 416 ruger popping primers [Re: bigjedd]
      #174031 - 25/01/11 06:20 AM

With 50 rounds through it without a clean, I would suggest the answer has already been given to you. Had the same problem with a .243 barrel which I was not cleaning properly. (It also had other 'issues').

The only way to check is to clean it and shoot again. Did accuracy fall off as well ? My .243 didn't, it just blew out the head of the case.

Edit: The only other possibility is a head space issue with a different batch of brass/ammo. Was it all the same batch ?

460 Ackley. I was considering a wildcat 9.3mm Ruger but with velocity results like yours I may shelve the idea.

Edited by tophet1 (25/01/11 06:28 AM)


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500Nitro
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Re: 416 ruger popping primers [Re: tophet1]
      #174032 - 25/01/11 06:28 AM


Doesn't sound good.

I've fired more than 50 rounds on cull hunts so I would get it looked at if once you shoot it again with a clean barrel it still does it.


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450_Ackley
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Re: 416 ruger popping primers [Re: 500Nitro]
      #174034 - 25/01/11 06:42 AM

Tophet,
your 9.3 Ruger might be OK, because I believe the 375 Ruger does not show the same problems, apparently it is a very good cartridge, but I have not played with one myself.
Wouldn't a 9.3 x 64 do about the same thing though?

DC


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bigjedd
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Re: 416 ruger popping primers [Re: 450_Ackley]
      #174038 - 25/01/11 07:08 AM

The rifle only did it with the hornady 400 gr factory ammo.
My reloads using the same cases and 340gr woodleighs never gave a problem.Over five shots they are chronagraphed at an average of 2570FPS

Once I cleaned the barrel I never had any other problems Nor did I have problems with the 340gr loads.

Tophet
The 416 Ruger is only made by one manufacturer. All the factory loads had the same batch number on the packets.

Like 450 Ackley said I think it has to do with the length of the lead in the throat combined with a build up of copper at the start of the rifling. I suspect the projectile may still be in the case neck when it arrives at the lead and this is causing the extra pressure.

I will do a measurement and check this out.

Thanks for your replies.


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tophet1
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Re: 416 ruger popping primers [Re: 450_Ackley]
      #174040 - 25/01/11 07:14 AM

http://forums.nitroexpress.com/showflat.php?Cat=0&Number=174039&page=0&vc=#Post174039

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DoubleD
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Re: 416 ruger popping primers [Re: tophet1]
      #174110 - 26/01/11 01:57 AM

There is another possible cause for this. What was the air temperature the day you were shooting?

When shooting quantities of high performance rounds or load using certain powders when the air temperature it high it is not uncommon for pressure to increase and primers to pierce.

My 22-250 best load is with H380. Fire more the 10 or 15 round in temperatures above 85F and bolt lift gets hard, primers pierce, and heads start extruding. Ruined a North Texas prairie dog hunt one time because of it.

Something to consider.

--------------------
DD, Ret.


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450_Ackley
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Re: 416 ruger popping primers [Re: DoubleD]
      #174130 - 26/01/11 06:36 AM

I'm not sold on the copper build up issue, as one of the 416 Rugers I know of did it with the very first 3 shots out of the brand new barrel, certainly wouldn't have been copper fouled.
Double D's theory on the air temp might be plausible, but if the factory ammunition is loaded THAT hot, enough to expand primer pockets to the point of a new primer not even being able to be re-seated, then in my humble opinion, the ammunition here is the issue.
I'd say Hornady wanted to break the magic 2400 fps figure, and kept going until they did, marketing hype and all that.

I'm currently waiting on chamber reamer prints from PTG, it is their reamer my gunsmith used to do the 3 rifles around here, wanting to see what amount of leade they set.

DC


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FATBOY404
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Re: 416 ruger popping primers [Re: 450_Ackley]
      #174132 - 26/01/11 07:26 AM

While it is not ideal to fire 50 plus rounds without a clean it shouldn't build pressures that much to blow primers.

My 9.3x62 would have fired that many at the momment as my cleaning gear is at my house that I cant get to with the floods.

When roo shooting I would fire 80-100 rounds a night from a 220 swift,22-250 and 223 without problems.

My Father doesn't know what a cleaning rod is and would have fired hundreds upon hundreds of 338 win mags without cleaning it.

My money is on Hornady loading their ammo to within an inch of its life ( and yours) .

--------------------
"WHATEVER BLOWS YOUR HAIR BACK"


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bigjedd
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Re: 416 ruger popping primers [Re: FATBOY404]
      #174133 - 26/01/11 07:44 AM

I did think it may have been the Factory ammo and have sent an email twice now to Hornady on this issue but so far no answer. Maybe I will try A third email.

What puzzle me is we had fired at least 2 packets of factory ammo from the same batch and no problem then half way through the third packet the problem showed up. All 3 packets have lot number 3082057 all 3 packets are Hornady 400gr DGX factory ammo. Once the barrel was cleaned it was ok.

The weather on that day was overcast with temperature around the 25 degree mark all day. If it is factory ammo then I can only conclude it is due to poor quality control not ideal when you should be able to buy this ammo of the shelf and hunt Africa - one of the hottest continents on earth - with it.

All the cases that popped the primers are useless now as the new primer just falls out of the pocket.


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bigjedd
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Re: 416 ruger popping primers [Re: bigjedd]
      #174272 - 27/01/11 11:42 PM

Received this respons from Ruger today.
There may have been an issue with your ammo. You could check with the ammunition manufacturer to see if they have had any problems with that batch. If the problem occurs again, you can contact our Australian distributor and they can inspect your rifle:

Hmmmmmmmmmmmmmmmmmmmmmmmmmm????????


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450_Ackley
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Re: 416 ruger popping primers [Re: bigjedd]
      #174285 - 28/01/11 06:03 AM

Given that there is only one ammunition manufacturer at this point in time, and it was the first item they mentioned in your response, I'd say it's a fair bet they have had the same problems before, but aren't prepared to point the finger at anyone.

Secondly, what's the Australian distributor going to do? Look at your rifle for 2 minutes and say "Yeh, it looks allright."

DC


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Ben
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Re: 416 ruger popping primers [Re: 450_Ackley]
      #174294 - 28/01/11 07:04 AM

Unreal. You don't need something that finicky, eh.

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Con
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Re: 416 ruger popping primers [Re: 450_Ackley]
      #174357 - 29/01/11 03:44 AM

Quote:

Bigjedd,
The gunsmith that made my rifle has also made a couple of Browning BLR's in 416 Ruger, and I know one of them has had serious pressure problems using factory ammunition, same thing as yours, when he opens the lever, the primers are falling out of the cases. The other rifle has just been handloaded.




Get the gunsmith to slug the barrel for size.
Cheers...
Con


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bigjedd
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Re: 416 ruger popping primers [Re: Con]
      #174379 - 29/01/11 10:28 AM

Con thanks for that information. Being as this is the standard factory Ruger Alaskan and not an aftermarket replacement barrel I would have thought the bore would have been ok but I will get it slugged just in Case. Biggest problem is trying to find a decent gunsmith close to Gippsland.
The only bloke that was any good dosen,t do that work anymore.


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Con
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Re: 416 ruger popping primers [Re: bigjedd]
      #174400 - 29/01/11 09:18 PM

bigjedd,
Response was more aimed towards 450 Ackley and the gunsmith that built the BLR's. If he used locally produced barrels, I'd suggest slugging the one that showed pressure signs as it wouldn't be the first local barrel to be grossly under sized.

In your case, I'd be interested to see whether you still have a problem now that you've cleaned the rifle and put some rounds through it. It'd be interesting to keep a log book and just keep shooting to see whether the issue arises at a similar round count as before.

Maybe chronograph the ammunition as well ... about a decade ago I had some Rem 45/70 loads that gave me a shot string that averaged at 1630fps when it should have been 1310fps.

Weird stuff happens...
Cheers...
Con


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450_Ackley
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Re: 416 ruger popping primers [Re: Con]
      #174417 - 30/01/11 06:53 AM

Con,
The 2 BLR's in question both have Pac-Nor barrels, so don't expect them to be undersize.
My P14 has a TSE C/M barrel, and I know it's tight, that's why I can't seem to get much grunt out of it, although after getting my copy of the Hornady 8th edition manual, my loads chronograph similar to the manual.
My 416 Taylor has a stainless TSE barrel, which is lapped by Tony, he does not lap C/M barrels unless you request it, and pay for it!
Oddly, I can get better velocities out of the Taylor, without pressure problems.
I'm starting to think the Taylor is about the most efficient of the 416's, grains of powder to velocity produced.

Not sold on the 416 Ruger by any stretch at this point in time.

David


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Con
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Re: 416 ruger popping primers [Re: 450_Ackley]
      #174419 - 30/01/11 08:30 AM

David,
No problem ... it's not just a local maker thing though although the incidence seems higher ... stuff ups do slip through. A local gunsmith I now use has had both local and imported barrels with bloopers ... he got that nervous that he purchased a borescope and inspects ALL barrels and slugs them prior to touching them.

Slugging the factory Ruger barrel would be worthwhile just to rule out the possibility ... but I reckon its an ammunition issue rather than rifle.

I whole-heartedly agree on the 416Taylor ... which 'smith built the BLRs? I'm ordering a 416cal blank later in February/March. Dont know what I'll do with it yet ... but at $150 delivered ... it can sit in the cupboard.
Cheers...
Con


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450_Ackley
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Re: 416 ruger popping primers [Re: Con]
      #174421 - 30/01/11 09:42 AM

Con,
Jim Kent, Buffalo Gunsmithing in Toowoomba QLD is doing the BLR's. He's done a few now, starts with 300 Win Mag's, simple rebarrel. The ones he has done are the take-down ones, and he has someone making the adapters that Browning won't sell you to have a set of interchangable barrels if you wish in various calibres, with the complete take down feature, unscrew one barrel, screw the other one in and go shoot.

David.


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Rule303
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Re: 416 ruger popping primers [Re: bigjedd]
      #174738 - 02/02/11 09:15 PM

These are just my thoughts on the issue, most have already been covered.

Ruger & Hornady where trying to get 416 Rigby, 24 or 26 inch barrel performance out of a 20 inch tube. The pressure, even with the special developed propellants has to be right on max. If this is the case any warming of the propellant- unless temp stabilised like the AR powders- is going to really be pushing the safety envelope.

The Hornady projectiles- DGS- in my 416 Rigby have a bit more push in them than my handloads with Bertram and Woodleigh pills but produce over 100fps less at the muzzle. These Hornady pills may have harder lead or jacket then the others.

The lead in the CZ550 Rigby is certainly long enough and it seems that in the Ruger it is short. This in itself is not good as far as reducing pressure.

Combine any or all of the above and problems are likely especially if the copper has really fouled an already tight barrel.

As some have not had any pressure problems with their 416 Rugers it is also possible that some barrels could be tighter or throats shorter. As con said it may pay to get the factory barrel slugged.

Another thought comes to mind. Did any of the first shots from magazine have the problem or only no2 onwards. Just thinking the projies might not of been crimped properly and have been forced back into the case and compressed the powder????

Cheers
Greg


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bigjedd
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Re: 416 ruger popping primers [Re: Rule303]
      #174780 - 03/02/11 08:27 PM

Greg
The Ruger only holds 3 in the mag and one up the spout which was how I had them loaded for the shooting we were doing. On reflection it has always been the third or 4th shot to play up.
As they were factory loads I was assuming the crimp would have been done at the factory and should have been ok.This would mean an under crimped load at the factory which would be possible as I wouldnt think they would trim all the cases to the same length.

Because the boot from the factory ammo was more noticable when they popped and felt like the pressure was high I am tending to think it may have been a combination of
A) The lead being a little short
B) The dirty Barrel- definately my fault here.
C) The recoil causing the bullet to move into the case.

I have had no problem with handloads using 340 gr woodleighs and I have shot nearly 2 packets of woodleighs through the rifle. Havent had any more trouble with the factory 400grs either since cleaning the bore.

Would it be possible that the heat from firing a lot of loads- 40 odd rounds over maybe 45 minutes through the rifle would cause the cartridge to heat up and then create higher pressure?

In hindsight I doubt you would fire that many rounds during a normal hunt and maybe this also added to the problem.


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Con
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Re: 416 ruger popping primers [Re: bigjedd]
      #174800 - 04/02/11 06:06 AM

Quote:



Would it be possible that the heat from firing a lot of loads- 40 odd rounds over maybe 45 minutes through the rifle would cause the cartridge to heat up and then create higher pressure?




Not really ... most of the chemical components used in powders are not very good heat conductors eg the graphite coating. When talking temperature sensitivity, its important to remember its not ambient temperature but the temperature of the powder column itself (ie. conditioned temperature) and that takes awhile to come up to ambient temperatures or greater. It can happen though as when ammunition is left in a car etc... or allowed to sit for awhile in a hot chamber. But during the course of firing I doubt it'd matter.

Compression of the powder column due to a slipping crimp is a very real possibility. Mark and measure a loaded round and let it sit in the bottom of the magazine whilst shooting for say 10-20 rounds ... then compare it afterwards.
Cheers...
Con

Edited by Con (04/02/11 06:07 AM)


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bigjedd
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Re: 416 ruger popping primers [Re: Con]
      #174802 - 04/02/11 07:26 AM

Unfortunately or maybe its fortunately I dont have any more factory ammo left to try but I need to get another packet soon so will check it out then
As I said I am not having any problems with reloads so I am tending to think it may be related to the factory crimp


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FATBOY404
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Re: 416 ruger popping primers [Re: bigjedd]
      #174817 - 04/02/11 03:14 PM

Mark and measure a loaded round and let it sit in the bottom of the magazine whilst shooting for say 10-20 rounds ... then compare it afterwards.

Does this ever happen in real life ?.Most loads will jump the crimp with that many rounds.
Everyone I know rotates their bullets (bottom to top) ever chance they get between each volley and with a three shot mag it wouldn't happen too often that the bottom one stays in the mag for ten shots.

--------------------
"WHATEVER BLOWS YOUR HAIR BACK"


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bigjedd
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Re: 416 ruger popping primers [Re: FATBOY404]
      #174819 - 04/02/11 05:02 PM

404 Thats what I was thinking. When we were firing we just filled the mag which is only 3 and let them go. Then reloaded the mag for the next guy to shoot.
We did have some other rifles we were using to do load testing and just fired the 416ruger when we were waiting for the barrel to cool on the test rifles between groups.

I still think it has a bit to do with the dirty barrel but will wait till I get some more factory ammo to measure how much jump the bullet has before the lead


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FATBOY404
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Re: 416 ruger popping primers [Re: bigjedd]
      #174822 - 04/02/11 07:20 PM

bigjedd.
As I have said before,there is no doubt that a fouled barrel will create more pressure but it should not be enlarging primer pockets from 40 odd rounds.
My money is still on Hornady's "full power" loads and or a short throat.

--------------------
"WHATEVER BLOWS YOUR HAIR BACK"


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DarylS
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Re: 416 ruger popping primers [Re: FATBOY404]
      #174845 - 05/02/11 02:52 AM

Badly fouled/coppered bore - perhaps hot as well = pressure jump. Hot ammo - sitting in the sun can increase the powder temperature to where it developes extremely high pressures and then pierces primers. The Ruger is a modern high pressure round that is developing well over 60,000PSI- maybe 64,000SPI - probably. It is a small step upwards to where primers 'pop'.

I suggest you remove the bolt and inspect it and the firing pin's nose carefully. When primers pierce, a jet of extremely hot flame plays on the tip of the firing pin and around the pin's hole on the suface of the bolt face. This jet of flame is like a miniature cutting torch.

This flame can roughen, cut away metal and sharpen the pin's nose which then increases the chance of piercing normal pressure loads. Too, the bolt face can be badly cut by the gasses as well, which can cause primer cup extreusion into the cuts which increases difficulty with rotating the bolt to extract cases. It sometimes takes very few 'pierced primers' to do this much damage. Sometimes only one.

I've seen a blown primer cut a narrow groove all the way across a bolt face. You would think only the softer brass would be cut - not so. The culprit was a rough and slightly pointed pin in an old 98 Mauser action, re-barreled then test fired. A factory .30/06 load pierced the primer.

Sometimes faulty primers get past quality controls and are sold or loaded by factories. I've seen it happen a number of times with small rifle primers. Faults can run from too-soft cups, to too-hard cups and everything in between.

That some ammo pierced while some didn't, points possibly at the primers as both loads would have been loaded to the same factory levels. The ammo can be the same lot, but the primers might not be, just as the powder might not be.

--------------------
Daryl


"a gun without hammers is like a Spaniel without ears" King George V


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bigjedd
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Re: 416 ruger popping primers [Re: DarylS]
      #174876 - 05/02/11 08:52 AM

Daryl
The primers are not piercing at all. What happens is you fire a round or 2 and suddenly one will feel like it has more boot than normal. Inverably when you open the bolt and eject the cartridge the primer will have fallen out either in your hand or into the magazine. Once the primer actual fell between the end of the follower and the magazine box jamming the follower.

The cases from the Factory rounds that it happens to are useless now as the primer pocket has enlarged so much that a new primer will just fall out by its own weight.

I do not and have not had any of these problems with my handloads. ( 340gr Woodleighs at 2570fps using 82grs of AR2208 powder with a crimped projectile.)

I have inspected the bolt and there is no sign of wear on the pin or the bolt face.


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Altamaha
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Re: 416 ruger popping primers [Re: bigjedd]
      #174979 - 06/02/11 01:45 PM

A couple of other things to think about:

Soft case heads will result in popped primers. (The soft head expands too much)

A too long chamber will often result in popper primers: The cartridge walls grip the chamber upon firing, there is too much space between the case head and the bolt face, the primer moves back. Combined with a soft case head and the primer will fall out when the bolt is cycled. I would section a fired case and look for wall thinning just ahead of the web. If you find thinning, the chamber is too long.

Short throat, or a bullet seated out in the lands, will boost pressure and pop a primer. So, slightly resize the case neck a short distance, seat a bullet out too far, coat the bullet with prussian blue or smoke it, cycle the dummy round through the action and read the land marks on the bullet. You will push the bullet back into the case when doing his, and will know where the throat is for future seating reference. Might take a few tries. Watch for the bullet sticking in the lands when the bolt is opened, might have to size the neck a little more. If you stick a bullet in the lands, immediately take a cleaning rod and push it from the muzzle to dislodge the bullet. Last thing you want to do is leave a stuck bullet in the throat: If you forget it a few days later and chamber a round, the stuck bullet will push the other bullet back into the case, pull the trigger and blow up a rifle!!!

A chamber cast and proper measurement would tell me a lot.

If I had the rifle, and the above showed nothing wrong, then I would glue on a strain gauge and run some pressure trials.

Above posters may be on the right track, the cartridge might be loaded from the factory "on the edge" to obtain near 416 Rigby velocities. This is why I believe in big cases for a DG rifle!!!!

Edited by Altamaha (06/02/11 01:57 PM)


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bigjedd
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Re: 416 ruger popping primers [Re: FATBOY404]
      #175958 - 21/02/11 06:45 PM

Its been awhile coming but I this email has restored my faith in product backup and after sales service. This is the reply I got from Hornady after I sent them the email about the primers popping.

Thank you so much for getting back to us. We thank you very much for giving us feedback on the ammunition and you are right, we need to know when there are problems with our ammunition. I have filed this information with our tech department who tracks these kinds of ammunition problems. If you were here in the U.S., we would get the ammunition back from you for inspection, but unfortunately since you are in another country we cannot get the ammunition back due to import/export laws. We use our distributors to help us with these types of situations. We always stand behind our products and that is why I want to get you a replacement box of ammunition. If you are ok with it, I’ll give Herron your contact information to take care of this for us. Please feel free to contact us at any time if you have any further problems with our ammunition. We appreciate our customers and thank you so much for informing us of this issue.
Take care,
Lori

Lori Rolfes
International Sales Associate
3625 W Old Potash Hwy
Grand Island, NE 68803
800.338.3220
308.382.1390 ext. 277
308.382.5761 fax
lrolfes@hornady.com


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FATBOY404
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Re: 416 ruger popping primers [Re: bigjedd]
      #175960 - 21/02/11 07:09 PM

That fixes one problem (credit to them) but is there more of that ammo out there ?.
I guess they could have blamed you or your rifle and done nothing.

We haven't heard from any other 416 ruger owners so this maybe a one off.
Good on you for following it up Lori.

Cheers Neale.

--------------------
"WHATEVER BLOWS YOUR HAIR BACK"


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bigjedd
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Re: 416 ruger popping primers [Re: FATBOY404]
      #175965 - 21/02/11 07:47 PM

FB404 This was just 3 cartridges out of the box that popped but there was some heat marks around the necks of others. I have 4 boxes of cartridges all from the same batch and just this one played up.
I wasnt really expecting compensation just wanted to get to the bottom of why it happened. Any how they are gunna honour the faulty and that is good.


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Con
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Re: 416 ruger popping primers [Re: bigjedd]
      #175994 - 22/02/11 04:15 AM

Interesting they picked that importer to credit through rather than the one in Melbourne.
Cheers...
Con


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DarylS
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Re: 416 ruger popping primers [Re: Con]
      #176014 - 22/02/11 11:33 AM

After re-reading most everything, I am of the opinion those cases are most likely soft in the head area through improper hardening andannealing, ie: annealed too far or not hardened enough.

I do not call dropping primers - "popped" - it is actually quite serious & not to be taken lightly - exceeding the elasticity of the case head happens just before all hell breaks loose.

It requires enormous pressure.

--------------------
Daryl


"a gun without hammers is like a Spaniel without ears" King George V


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4seventy
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Re: 416 ruger popping primers [Re: bigjedd]
      #176073 - 23/02/11 10:37 AM

I have always thought that a bit of detective work can be better than lots of guess work.
Accurately measuring case head outside diameters, and primer pocket inside diameters "might" reveal something of interest.

You mentioned that there was increased recoil on some/all of the problem loads. Were there any other signs of excess pressure on the cases apart from the loose primers?
I mean was there any resistance when opening the bolt on those rounds after they were fired, and were there any shiny spots on the headstamp area of the case heads of those same rounds?

In reality here you are dealing with 2 major possibles.

1....Excess pressure expanding the case head and primer pocket, which could be caused by a number of things.

2....Soft brass.

If the pressure is high enough to expand the primer pockets to a point that primers easily fall out, there could/should be other signs of excess pressure on the brass.


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Paul
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Re: 416 ruger popping primers [Re: DarylS]
      #176081 - 23/02/11 12:52 PM

Quote:

Badly fouled/coppered bore - perhaps hot as well = pressure jump.




Yes Daryl,
sounds like they had a cracking day at the range, firing 50+ rounds from this rifle plus others as well in two hours. That puts the rate about one shot every two minutes. Considering time lost to target-check ceasefires, I'll bet some strings were fired a lot faster than that.

Australia can have hot summer days, too, and rapid fire could make things interesting.
With whole magazine loads fired in succession, I'm not surprised it was the boys from the bottom of the stack that lost their caps.


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DarylS
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Re: 416 ruger popping primers [Re: Paul]
      #176112 - 24/02/11 05:21 AM

Does the sun or temperature effect the round's pressure? How much? Here's something to consider.

Standard military issue 7.62x51 operate as lower pressure than typical .308 factory ammo, ie: -55,000psi compared to +60,000psi - considerably lower. How much does heat raise pressure?

The ammo box, sitting in the sun while we're prone shooting, if not protected from the direct sunshine (in Canada, not Australia's heat), will blow the primers - as -in the .416 Ruger rifle of this thread. What pressure is required, ie: how much can the sun's rays actually ioncrease the pressure inside a case?

To blow the primers, not just loosen, but actually enlarge the case head to where the primers fall out with a .470" head ctg. requires enormous pressure - with properly heat treated brass. A fellow on another forum with that computer program declared my .218Bee loads (40gr. @ 3,750fps) were running 84,000psi - yet my brass never dropped a primer - was loaded 14 times(and still going strong for the new owner, when Ken Waters could not get 5 loadings using his low velocity 2,800fps loadings(1,000fps slower). So, what pressure does it actually take to blow a primer? The .218Bee has only a .408" rim and much smaller body ie; much less strength than a .308, let alone the larger-yet, Ruger case.

The .416's larger case and rim diameter, has even more strength around it's primers and requires even more pressure than-does the .308 case. Strength increases exponentially with diameter.

As in the situation of the .416 rifle or any other, it is easy to jump to an erronious conclusion based upon limited know facts, or from a desire to solve a mystery quickly. Guesses are made as the fcts trickle in. I am guilty of this & for that, I'm sorry. Much of the time, a company is blamed for an error of the shooter.

With the information available, we don't know who's at fault and without proper equipment or 'being there' who'd to say? A simple mistake of shooting too quickly, overheated barrel and blooey - blown or leaky primers - blown is beyond leaking. The pressur spike occured prior to a leak.

As in any such cases, there are a lot of different facts & possible scenarios to take into consideration. At best, all we can do is to guess & probably wronly.

Consider this, a .45/70 case subjected to 70,000PSI in a Marlin lever action rifle shows normal pressure in expansion measurements - ie: Marlin's testing and measuring of primer pocket, rim and base diameters in an issue M1895 .45/70.

Brass strength is vitally important and comes down to proper heat treatment.

Ammo left sitting in a hot chamber prior to being fired, increases the powder temperature, in some instances, to the point of extreme pressure wave action. This depends on the type, and formulation of the powder. Some powders are more susceptable to pressure jumps with high temps than others. Many of the stick powders, commmonly used in large cases, are prone to big jumps in pressure with high temps, as-are some spherical or ball powders. Some aren't. with handloads, we can control this, with factory ammo, we are stuck with what the factory used.

ADI and Hodgdon Extreme powders are very much less suseptable to pressure excursions due to heat or cold.

Ctgs. like the British African rounds, loaded with cordite did not maintain their low, 38,000PSI or CUP when shot in Africa - their pressures jumped amazingly high - maybe scary high at times, so to keep their cordite-jumpy pressures safe they made them oversized for their actual performance - to keeping pressure moderate in extreme heat was important for the weak-compared to bolt gun actions.

When loaded with heat insensitve powders, high initial pressure rounds are just as 'safe' as low pressure rounds loaded with heat sensitive powders.

It would be interesting to put strain gauges on a DR to compute the pressures of the 1st and 2nd rounds, let alone the third and especially the 4th shot - when fired at 120F temp in the blazing sun-shine.

As an aside, I wonder what happens to regulation at extreme temps?

I see ammo carried in those pretty loops on the hunting shirt's pocket - directly in the sun - Hmmm.

The sun is NOT our friend.

--------------------
Daryl


"a gun without hammers is like a Spaniel without ears" King George V


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500Nitro
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Re: 416 ruger popping primers [Re: DarylS]
      #176114 - 24/02/11 05:37 AM


Ammo gets damn hot in the sun in loops.

So hot, I had to put a flap over the ammo.
It was still damn hot, just because the ambient temp was well over 40 degrees.

The ammo 500/465 almost became too hot to handle.

No pressure problems on firing but it's not
something I like to do.


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bigjedd
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Re: 416 ruger popping primers [Re: 500Nitro]
      #176120 - 24/02/11 07:15 AM

Guys just to give a few more details. I live in the southern part of Australia in the Victoria area known as Gippsland Not an area renowned for excessive hot days. On the day we were shooting the weather was overcast with a max temp for the day not much more than 75 degrees farenheit. As I mentioned earlier all these rounds were brand new in the box factory rounds not hand loads. I do not have any unfired cases here to measure the fired cases against otherwise I would do so.

I only have full length resized cases which have and are working fine in the rifle with my handloads pushing 340gr woodleighs at a chronagraphed average for 5 shots of 2550 fps and 400 gr frontier bullets at a chronagraphed average for 5 shots of 2385 fps.

Whilst I did fire a lot of rounds in a resonably short time - but not any shorter than what may be expected if I were doing a controlled animal cull- I only had the primers drop out of 3 cases from the one box of ammo.

I understand the theory behind how pressures can increase in hotter weather climate and ammo can be heated if left in the sun etc, but in this instance I was using a standard of the shelf rifle with standard of the shelf ammo on a day of mild but overcast weather aformulae which any normal person would expect to work. I concede that there may have been some barrel fouling at play here and that is my fault but would have thought in a big bore hunting rifle it wouldnt be a problem.

The fact that The ammo company is willing to replace the ammo leads me to beiieve this was a problem with quality control of the factory Ammo and not a problem from handloading, overheating barrels or excess sun.

Daryl you make some interesting points and it would be interesting to put a few different calibres through the strain gauge test.


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bigjedd
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Re: 416 ruger popping primers [Re: bigjedd]
      #176121 - 24/02/11 07:50 AM

4seventy
On inspection of the cases head on the cartridge that dropped the primer there is a slight mark from the extractor groove in the bolt face but certainly no more than on any other cartridge that I reload for and I reload for 7 different cartridges. On looking at the batch of ammo that was faulty some of the cases have a soot ring appearing around the primer although the primer didnt drop out.
There is no discernable marks on the head or around the webbing area of the cases although the primers seem to be slightly flattened with a slight cratering around the firing pin indentations.
The cases that have soot marks around the primers also have a color change at the throat of the cartridge which looks a little like annealing marks. This may have been caused by a hot chamber.????

I measured the case head diameter of the cases that did not drop primers and than all measured .528" the Head diameter on the dropped primer cases measured .530" the primer pockets on the dropped cases measured .212" The SAAMI spec lists a maximum of .210" so there is obviously some pressure at play here. I do not have unfired cases to measure against at the moment but the reloaded ammo I have measure similar to the cases that havent dropped the primers.

As an aside a bit of information for those that have a 416Ruger and like to reload I have noticed when reloading the cases need to have a primer pocket uniformer used on them to enable the primer to fully seat(Fed 215) some seat all the way some wont.


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MarinePMI
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Re: 416 ruger popping primers [Re: bigjedd]
      #176122 - 24/02/11 07:59 AM

Just an additional comment, but it is not out of the question that Hornady may have had a bad run of brass. I've seen one run of brass totally throw off a test and have degreed mechanical engineers, scratching their heads about pressure issues. Turns out the brass was too soft, and as a coincidence it was Hornady/Frontier brass. Everyone was looking somewhere else for the culprit of the pressure problems, assuming the brass was good because it was virgin.

These symptoms certainly tells me something may have happened during the production cycle, but at least Hornady is standing by their product and investigating and replacing the OP's ammo.

JMTCW..

--------------------
MarinePMI


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4seventy
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Re: 416 ruger popping primers [Re: bigjedd]
      #176123 - 24/02/11 08:07 AM

Quote:

On looking at the batch of ammo that was faulty some of the cases have a soot ring appearing around the primer although the primer didnt drop out.





bigjedd,
Do you know if any of these cases with the soot ring around the primer, were fired early in your shooting session that day?
Early in the session any fouling problems should have been far less than towards the end of the 50 or so rounds fired.
I'm interested to know if primers were showing any leakage (soot) in the first 20 rounds or so.

Quote:

The cases that have soot marks around the primers also have a color change at the throat of the cartridge which looks a little like annealing marks. This may have been caused by a hot chamber.????





The chamber would have to be VERY hot to ever be able to anneal the brass cartridge case.
The difference in colour "could" mean that the brass was of a different hardness on those particular cases, compared to others from the same batch.


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4seventy
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Re: 416 ruger popping primers [Re: DarylS]
      #176128 - 24/02/11 09:03 AM

Daryl,
With summer hunting in many parts of Australia, the sun and extreme heat is just a day to day thing. We live with it and need to also be able to work with it.
As an example, when I guided hunters in far north Queensland, (Cape York) for wild boar (and scrub bulls), the best hunting season was at the hottest time of the year prior to the start of the wet. October was always booked well in advance.
Air temps would often be 40 C or more, and the big pigs would always be not too far away from water.
We'd use a cut down open 4WD to bash our way out to the remote swamps and water holes. This is true bush bashing with no roads.

Ammo for my scrub bull backup rifle would be in a leather belt carrier on my right side, and it would often be exposed to direct sun for lengthy periods of time.
Sometimes, due to wind direction, we would have to walk across open swamps to aproach pigs or bulls on the far side.
On some big swamps this could mean a stalk in full sun with zero shade, which could take quite a long time.
The ammo on my belt would be hot, and the barrels on my rifle are hot, even when it hasn't been fired. Put a couple of shots through the rifle in those conditions, and the barrels and chambers are then extremely hot.
I would never deliberately expose ammo to extreme heat from direct sun, but in that type of hunting you cannot spend much time worrying about how hot your barrels or cartridges are. There are too many other things taking up your time and your attention.

This is the reason that, especially for DG backup, like with wild bulls, I prefer to have a rifle firing a very low pressure cartridge like the 470 NE. The low pressure has little to do with the fact that DR's are weaker than bolt guns though. Excess pressures can also put bolt rifles out of action in certain circumstances.
It is also the reason that I shudder at the thought of someone loading a 45-70 up to produce 470 ballistics, and going after DG.

The big old English cases, when loaded to original specs but with modern powders, offer a much greater margin of safety when heat pushes pressures way up.
Over the years I've had several client hunters who have experienced problems with their (hot loads) bolt action rifles, due to cartridge pressures going way too high, because of the increased temperatures of tropical Australia.


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Con
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Re: 416 ruger popping primers [Re: DarylS]
      #176129 - 24/02/11 09:29 AM

Quote:


Ctgs. like the British African rounds, loaded with cordite did not maintain their low, 38,000PSI or CUP when shot in Africa - their pressures jumped amazingly high - maybe scary high at times, so to keep their cordite-jumpy pressures safe they made them oversized for their actual performance - to keeping pressure moderate in extreme heat was important for the weak-compared to bolt gun actions.




I can't remember its name ... but there was a less heat sensitive Cordite. Cordite as initially produced is not the same as what was produced at later dates.

But having a large case with great volume and pushing moderate speeds in comparison to what is achieved today with significantly smaller case capacity was an excellent way to build safety margins into the guns/ammunition of the times.
Cheers...
Con


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bigjedd
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Re: 416 ruger popping primers [Re: Con]
      #176141 - 24/02/11 01:03 PM

4Seventy
unfortunately I cannot say what order the cases came out of the box I only noticed the soot ring after getting home and checking the cases. The only thing I can say is the cases with the soot rings also have the most case color change at the throat of the case but the case head diameter measure .528".
I would love to put a pic up of the case but unfortunately I dont have a camera that will take a good enough pic.

Edited by bigjedd (24/02/11 01:05 PM)


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bigjedd
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Re: 416 ruger popping primers [Re: bigjedd]
      #176144 - 24/02/11 01:19 PM

This is a poor quality pic but you can see the color change at the throat of the case.

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bigjedd
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Re: 416 ruger popping primers [Re: bigjedd]
      #176145 - 24/02/11 01:20 PM

Darn dont know how to post a pic on here

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4seventy
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Re: 416 ruger popping primers [Re: bigjedd]
      #176146 - 24/02/11 01:28 PM

bigjedd,
If you need help to post some photos I would be happy to assist.
You could email me some photos, or if you wanted you could pack up a few of those cases and post them to me. I'd be happy to photograph them, put the photos in your thread, and then post the cases back to you.
Let me know if you require my mailing address.


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bigjedd
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Re: 416 ruger popping primers [Re: 4seventy]
      #176147 - 24/02/11 01:33 PM

ok I will give this a try



Edited by CptCurl (03/07/11 09:50 PM)


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4seventy
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Re: 416 ruger popping primers [Re: bigjedd]
      #176149 - 24/02/11 02:23 PM

One thing I can say is that I'm always a bit wary of the "soft brass" theory. I'm not saying that it should ever be ruled out, just that I'm wary of it.
Many years ago I had pretty serious high pressure dramas in an old rifle shooting factory ammo.
Several gunsmiths said without a doubt the factory brass was "soft", and they were sure that was the problem.
I'm not talking about leaky or loose primer pockets here. This was a situation where the entire case head had expanded into the bolt face, locking the action up, and primer pockets looked they had opened up to twice the normal size.
On advice from the smiths who had examined both the rifle and the cases, I went out and bought a different brand of factory ammo. The smiths were certain that there was no problem with the firearm and that the problem was definately caused by the ammo I had first used having soft brass. "A bad batch" they said.
Well I tried out the new different brand of ammo, and guess what, it promptly did the same thing. Yup, exactly the same, with massive head expansion locking up the action, and massive expansion of the primer pocket.
That's the reason behind my being a bit wary of the old "soft brass" syndrome.


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DarylS
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Re: 416 ruger popping primers [Re: bigjedd]
      #176184 - 25/02/11 05:14 AM

By the sounds of it now, due to temps being moderate, not high, a few leaking primers (soot around the primer idicates this) - some blown primers - .212" primer pocket obviously at least .001" per side oversize. All the ammo of that LOT # is suspect. Leaking and blown primers indicated TOO high pressure for THOSE cases. Thus, due to the conditions, one can only say that perhaps the brass is at fault - as previously thought - or the powder charge or powder itself is at fault. This does not happen often - but it can and does happen.

.001" over non-fired, is normal absolute max on the first firing only, thereafter no further expansion is allowed - I personally prefer to see NO expansion at the head or rim. This is the head and rim of the case - NOT the web.

Case head expansion is usually something measured before and after - at the same spot (pre-marked) on the case.


Known safe normal maximum web expansion should not be exceeded.

Normally, with a ctg. that factory ammo is available for, I fire factory ammo that gives descent velocity compared to specs and record the expansion at the web- all around the web and on all cases - ie: before and after firing. I record that measurement average, maximum and minimim. Whether it's even all the way around the brass, or only in one spot. With handloads, I do not exceed that number.

I would not be concerned about the colour at the case mouth.

Dealing with wildcats is another kettle of fish, entirely.

--------------------
Daryl


"a gun without hammers is like a Spaniel without ears" King George V


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86thecat
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Re: 416 ruger popping primers [Re: DarylS]
      #177365 - 19/03/11 05:15 AM

Would it be legal to send fired brass that showed over pressure back to Hornady for inspection?

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DarylS
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Re: 416 ruger popping primers [Re: 86thecat]
      #177375 - 19/03/11 08:41 AM

Does the chamber appear to have a normal leade and throat?

Do .416" bullets easily fit inside the fired brass necks?

--------------------
Daryl


"a gun without hammers is like a Spaniel without ears" King George V


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bigjedd
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Re: 416 ruger popping primers [Re: DarylS]
      #177377 - 19/03/11 09:20 AM

86thecat I cannot send cases back to Hornady due to import/export laws But Hornady have made arrangements with the local distributor and I have sent the cases to them.

Daryl
when reloading the 40 odd cases that had no problems neck pressure and seating are fine it is only the primers that have popped out where I am having the problem and from just that one packet of ammo which has been shipped to the local dealer for further investigation.

I have been loading 340grn woodleighs to 2570fps and 400 gr frontier to 2385 fps in the 416 Ruger and have had no problem at all. It was just in the one packet of factory ammo that I had the problem.


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bigjedd
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Re: 416 ruger popping primers [Re: bigjedd]
      #185306 - 06/07/11 08:40 AM

An update on the 416 ruger cases.
Hornady to their credit have despatched a new packet of 20 factory rounds in 400gr DGS at no cost.

Dont know if there was a problem with the whole batch but it seems like Hornady were keen to put things right.Its good to know they have backed up their product and the local agent Herrons has been most helpfull throughout the whole process. So I will give credit where its due.

Hope to try some of these rounds this weekend and measure before and after shots.


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