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Could it be that they trusted physical alignment without testing at the range?
YES! Absolutely!
I have seen 'adverts' claiming perfect regulation due to the barrels being aligned with lasers. Now, that might have been Pedersoli & concerning muzzleloading doubles only. Seems with 4 out of 5 with that system didn't work well even though ML's are easier to regulate than are smokeless doubles, I believe. At least, one can go to the range and test 100 different loads combinations in a single 7 or 8 hour period - a nice day at the range.
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